PROCESS EQUIPMENT TO
GRANULATE ANIMAL FEED AND OTHER PROCESSING EQUIPMENT
"Donetsk Plant "Prodmash" produces dies for pellet
machines and rollers for them.
The proposed dies with the diameters of
pressing holes 3.2 mm, 4.7 mm, 7.7 mm, 9.7 mm, 12.7 mm, 19.0 mm are
included into the complete set of the pellet machine to granulate
the mixed fodder, made of grass meal, green forage, wastes of
bakeries. The final product is used as fodder for fishes, poultry,
pigs, cattle.
Preparation of the granulated animal feed
allows:
to reduce losses of nutrients and carotin during storage;
to reduce losses of fodder during transportation, storage and
distribution;
to improve preparation of fodder for rearing, as due to higher
fodder density its consumption by animals increases and it is
assimilated better.
The plant manufactures dies for any pellet machines
of home and foreign make.
The dies are manufactured of high-strength alloyed
steels, that is why their life is much higher.
At present almost all large animal feed plants of
CIS and Baltic states use our dies.
If you wish to know about reliability of our dies,
we recommend you to apply at the address:
Tver bakery Vokzalnaya Str. 1, Tver city, Russia, 140000
Vasilkov bakery Oficerskaya Str. 22, Kiev region, 255130
The die performances are given in Table
Die
Diameters of
bores
Number of
bores
Ext. dia. mm
Inner. dia.
mm
Width mm
Weight kg
Average output
kg/hour
Max output,
t
ÄÃ-1- 030007
3.2
6480
527
407
165
55
3500
3500
ÄÃ-1- 030005Ä
4.7
3648
527
406
165
68
3500
3500
ÄÃ-1- 030004Ä
7.7
1188
533
406
165
85
7500
7500
ÄÃ-1- 030003Ä
9.7
864
560
406
165
95
8000
8000
ÄÃ-1- 030002Ä
12.7
480
560
406
165
100
9000
9000
ÄÃ-1- 030001Ä
19.0
210
597
406
165
115
9000
9000
ÎÃÌ - 1,5
4.7
3780
580
480
172
120
3500
3500
7.7
1512
630
480
182
120
7500
7500
9.7
1140
610
480
182
120
8000
8000
12.7
576
615
480
182
120
9000
9000
19.0
252
630
480
182
120
9000
9000
ÎÃÌ - 0.8
3.2
5244
416
350
157
67
1500
1500
4.7
2160
416
350
157
67
2000
2000
7.7
990
460
350
157
67
4000
4000
9.7
576
470
350
157
67
4000
4000
The roller (pressing roll), as the die itself, are
included into the complete set of the pellet machine for production
of granulated grass, mineral and fish mixed fodder.
The proposed roller with external slots or uniform
cylinder recesses rotates around eccentric axis on two roller
bearings.
It is designed to pull the pressed meal, supplied
to the chamber of pellet machine, between the rotating die and
pressing rolls and to press it into the radial bores of the die with
formation of granules under the effect of high pressure.
The rollers are manufactured with the external
diameters of 180, 190, 220 and 310 mm.
We propose rollers with corrugated side surface and
modernized rollers, where corrugation is replaced with holes,
thereby increasing their life more than twice. The improved rollers
were tested in Donetsk mill plant and were highly appreciated by the
specialists.
"Donetsk plant "Prodmash" JSC developed design and
technological documentation, did works for preparation of new 3.2
and 4.7 mm dia. higher strength die production.
Design and production process for new dies take
into account the present state of animal formula feed production in
CIS countries.
The dies offer the following advantages as compared
to those produced earlier:
billets for dies are subjected to ultrasonic control and metal
is checked electronically which excludes low quality billets in
further working stages;
die wall thickness was improved, the pressing holes were
distributed more rationally. In so doing their length remained the
same. Die strength was increased considerably. A guaranty is
ensured. Certain reduction of the new die capacity (by 5-7%) does
not influence considerably the die consumer properties nowadays
when formula feed production decreased many times.
It is not of the least importance that new die
prices are lower than prices of the dies produced serially
before.